WB/T 1041-2012 English PDF (WBT1041-2012)

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WB/T 1041-2012: Management requirement of automatic sorting equipment
WB/T 1041-2012
WB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 03.080.01
A 87
Management requirement of automated picking equipment
ISSUED ON: MARCH 24, 2012
IMPLEMENTED ON: JULY 1, 2012
Issued by: National Development and Reform Commission of PRC
Table of Contents
Foreword ... 3
1 Scope ... 4
2 Terms and definitions ... 4
3 Basic management ... 4
4 Preliminary management ... 6
5 Use management ... 9
6 Maintenance and repair management ... 11
7 Upgrading, renewal, and scrapping management ... 14
8 Technical training management ... 15
9 File management ... 15
Appendix A (Informative) Equipment operation, cleaning, and maintenance status form
... 16
Appendix B (Informative) Equipment repair request form ... 17
Appendix C (Informative) Equipment routine maintenance sheet ... 18
Appendix D (Informative) Equipment maintenance record sheet ... 19
Management requirement of automated picking equipment
1 Scope
This standard specifies the basic management, preliminary management, use
management, maintenance and repair management, upgrading and renewal, personnel
training, file management, and other management requirements of automated picking
equipment (hereinafter referred to as equipment).
This standard applies to the management requirements for various types of automated
picking equipment.
2 Terms and definitions
The following terms and definitions apply to this document.
2.1 automated picking equipment
An automatic system that can identify the items’ ID (identity) attributes through the
identification system and can classify, reorganize and transmit the items according to
their identity attributes, which is mainly composed of a transmission and supply device,
an identification system, a control system, a mechanical sorting mechanism, and an
information processing system.
2.2 partition
It is used to accommodate the sorted items, and it can be a chute with a certain capacity
or a conveying mechanism.
2.3 supply device
In an automated picking and transmission system, it is the part before the sorting
mechanism; it can identify the sorting information of the items (generally a manual
auxiliary station is set to sort the items), and control the rhythm of the operation. In
some high-speed sorting equipment, multiple supply devices automatically coordinate
to ensure synchronization with the host, and send items to the corresponding position
of the picking equipment.
3 Basic management
3.1 The organization that uses the automated picking equipment system shall set up an
--- Major accident: It causes the equipment to be out of use for one month or more,
or the direct economic loss is greater than 50,000 yuan.
--- Larger accident: It causes the equipment to be out of use for more than a week,
within a month, or the direct economic loss is 5,000 yuan to 50,000 yuan.
--- General accident: It causes the equipment to be out of use for a week or less, or
the direct economic loss is less than 5,000 yuan.
3.5 The handling of equipment accidents shall adhere to the principle of “three not to
let go”, that is, not let it go if the cause of the accident is not clearly analyzed, not let it
go if the person who is responsible for the accident and the public are not educated, and
not let it go if there is no preventive measure.
3.5.1 After the accident occurs, the site shall be strictly protected. The operator and the
parties shall immediately report the time of the accident, the circumstances of the
accident, the degree of damage to the equipment, etc. to the management department.
The site shall not be damaged until the situation is investigated clearly.
3.5.2 The equipment management department shall organize relevant personnel to
conduct accident investigation and analysis, write out accident reports, endorse the
handling opinions to the supervisor, and archive the files.
3.5.3 After the cause of the accident is identified, the equipment shall be repaired in
time to resume production as soon as possible.
4 Preliminary management
4.1 Before the automated picking equipment is officially put into operation, the
purchase planning, purchase, installation and debugging, appraisal and acceptance of
the equipment shall be taken as an important part of management.
4.2 The purchase plan shall be prepared by the user department in conjunction with the
equipment management department. If necessary, the supplier of the automated picking
equipment shall be invited to participate in order to better integrate the system.
4.2.1 The planning shall at least include the logistics technological process, site
environment, type of automated picking equipment, system composition, as well as
main technical parameters, budgetary funds, and performance-price ratio, etc.
4.2.2 The following factors shall be considered when preparing the plan:
--- According to the overall business needs of the enterprise, the technological
process design shall be carried out after technical and economic analysis, and the
workshop shall be designed according to the technological process.
--- The sorting efficiency of the corresponding picking equipment, the number of
seats for supplying pieces, and the number of sorting partitions shall be selected
according to the needs of the technological process, the total amount of sorting
business, the time requirements of the operation, and the number of pieces
processed per unit time.
--- The type of sorting mechanism shall be selected according to the site environment,
and the size range, quality, brittleness, packaging method, and the packaging
standardization degree of the items to be sorted.
--- The scalability, easy maintenance, operation simplicity, and error correction
ability of the picking equipment system.
--- Practicality. Whether the selected picking equipment conforms to the
technological process of logistics, and whether the technological process is
suitable for the items to be sorted.
--- Economy. The economic evaluation of the selected automated picking equipment
shall reach satisfactory economic and technical indicators.
--- Reliability. The extent to which the sorting equipment system operates without
faults and sorting errors.
--- Environmental protection and energy saving.
4.3 The purchase of automated picking equipment shall be subject to bidding and
demonstration according to the approved planning and budgetary funds.
4.4 Installation, debugging, and acceptance.
4.4.1 The management personnel, and maintenance and repair personnel of the
automated picking equipment shall participate in the installation, debugging, and
acceptance of the equipment, and shall master the equipment maintenance and repair
methods.
4.4.2 The installation of the automated picking equipment system shall comply with the
requirements of working drawings, assembly drawings, and technical instructions.
4.4.3 Equipment debugging shall be carried out in accordance with the technical
standards and agreement requirements provided by the supplier.
4.4.4 The main technical performance of the automated picking equipment after
installation and debugging shall meet the specified requirements.
4.4.4.1 The technical indicators such as sorting efficiency, sorting error rate, and
running speed shall meet the requirements stipulated in the contract.
--- The wiring terminals of field actuators and devices shall be protected and shall
not be exposed, and all joints shall be crimped firmly. Detectio...