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TSG 21-2016 English PDF (TSG21-2016)

TSG 21-2016 English PDF (TSG21-2016)

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TSG 21-2016: [Including 2020XG1] Supervision Regulation on Safety Technology for Stationary Pressure Vessel

In order to ensure the safe use of stationary pressure vessels, prevent and reduce accidents, protect people lives and property, AND promote economic and social development, in accordance with the law of People Republic of China on Special Equipment Safety and the special Equipment Safety Supervision Regulation, this regulation is established.
TSG 21-2016
TSG
Special Equipment Safety Technical Specification
Supervision Regulation on Safety Technology for
Stationary Pressure Vessel
Issued by. General Administration of Quality Supervision, Inspection and Quarantine
February 22, 2016
Table of contents
Foreword ... 4
1 General ... 9
2 Materials ... 14
3 Design ... 29
4 Manufacturing ... 57
5 Installation, modification and repair ... 82
6 Supervision and inspection ... 84
7 Utilization management ... 110
8 Regular inspection ... 124
9 Safety accessories and instruments ... 164
10 Supplementary provisions ... 169
Appendix A Classification of stationary pressure vessels ... 170
Appendix B Pressure vessel product certification ... 176
Appendix C Pressure vessel product nameplate ... 178
Appendix D Special equipment code numbering method ... 180
Appendix E Special equipment supervision and inspection liaison ... 182 Appendix F Special equipment supervision and inspection opinion notice .. 183 Appendix G Special equipment supervision and inspection certificate (format) ... 184
Appendix H Pressure vessel annual inspection report ... 189
Appendix J Pressure vessel regular inspection report ... 190
Appendix K Special equipment regular inspection opinion notice (1)... 192 Establishment (modification) history of relevant rules and regulations ... 194 Foreword
In July 2013, the Special Equipment Safety Supervision Bureau (Hereinafter referred to as special equipment bureau) of the State Administration of Quality Supervision, Inspection and Quarantine (hereinafter referred to as AQSIQ) issued the project establishment assignment to compile the ?€?Supervision Regulation on Safety Technology for Stationary Pressure Vessel?€? (hereinafter referred to as the pressure vessel regulation), which required to, based on such 7 regulations as the Supervision Regulation on Safety Technology for
Stationary Pressure Vessel (TSG R0004-2009), Supervision Regulation on
Safety Technology for Non-metallic Pressure Vessel (TSG R0001-2004),
Supervision Regulation on Safety Technology for Ultra-high Pressure Vessel (TSG R0002-2005), Supervision Regulation on Safety Technology for Simple Pressure Vessel (TSG R0003-2007), Management Rules on Utilization of
Pressure Vessel (TSG R5002-2013), Rules for the Periodical Inspection of Pressure Vessel (TSG R7001-2013), and Rules for Supervision and Inspection of Pressure Vessel (TSG R7004-2013), form a comprehensive regulation for the stationary pressure vessels.
In August 2013, the Technical Regulations Department of China Special
Equipment Inspection and Research Institute (hereinafter referred to as the Chinese Special Inspection Institute) organized relevant experts to establish the drafting working group AND the materials, non-metallic, ultra-high pressure and other professional groups, develop the drafting work program of the ?€?pressure vessel regulation?€?, define the principles, key points and major issues for the establishment of the ?€?pressure vessel regulation?€? as well as the structure (chapter), make specific division of the drafting work, and establish the drafting work timetable. Drafting work group and the professional groups respectively conducted research and drafting work, held many seminars, and formed the ?€?pressure vessel regulation?€? (draft). In December 2013, the drafting work group plenary meeting was held in Beijing. Through discussion and modification, the opinion collection version of ?€?pressure vessel regulation?€? was formed. In February 2014, the Special Equipment Bureau sought the views of primary level departments, relevant units, experts and citizens through the ZJTH [2014] #5 document. In June 2014, the drafting work group convened a second meeting to study and discuss the opinions collected, forming the draft for examination. In July 2014, the Special Equipment Bureau submitted the draft to the AQSIQ Safety Technical Committee for Special Equipment for review. AND the drafting work group held working meetings in September, October and November of
2014 respectively to study and discuss the reviewed opinions, forming the draft for approval. In August 2015, AQSIQ informed the ?€?pressure vessel regulation?€? draft for approval to the WTO/TBT. In November 2015, the work group
responded to the consultancy opinions of the WTO/TBT. On February 22, 2016, Dalian University of Technology. Yu Jianliang;
China Industrial Anti-corrosion Technology Association. Zhang Yanming;
Tianhua Chemical Machinery and Automation Research and Design Institute Co., Ltd. Sang Linchun;
National Plastic Products Quality Supervision and Inspection Center (Fuzhou). Zheng Weiyi;
The main units and personnel of the drafting group of non-metallic pressure vessels are. Zhang Yiming, Shou Binan, Sang Linchun, Qi Yudi, Zheng Weiyi, Li Guoshu from Jizhou Zhongyi Composites Co., Ltd., Yao Jian from Nantong Shanjian Graphite Equipment Co., Ltd. Chen Guolong from Wenzhou Zhaoflon Co., Ltd, Qiu Xiaofeng from Nantong Jiuxin Graphite Technology Development Co., Ltd., Li Zhongjiang from Nanjing New Nuclear Composites Co., Ltd., Wang Guokun from China Industrial Corrosion Protection Technology Association, Song Guangcheng and Wang Jiajun from Mersen Xianda Shanghai Co., Ltd.,
Lv Huimin from Haohua Zhongyi FRP Co., Ltd. Zuo Jinfu from SGL Graphite Technology (Shanghai) Co., Ltd, Cao Xingzhen from Hebei Knight FRP Co., Ltd, and Cao Xingzhen from Allibert (Anshan) Plastic Corrosion Protection Equipment Co., Ltd.
The main units and personnel of the drafting group of the ultrahigh pressure vessel are. Shoubinan, Zheng Jinyang, Jia Guodong, Yang Guoyi, Chen Zhiwei, and Chen Zhaohui from National Boiler and Pressure Vessel Standardization Technical Committee, Shi Jianfeng and Li Tao from Zhejiang University, Fan Zhixia from Zhongyuan Special Steel Co., Ltd, Xu Ruibing from Inner Mongolia North China Heavy Industry Group Co., Ltd, Ding Liwei from China
Petrochemical Engineering Construction Co., Ltd, Guo Weican from Zhejiang Special Equipment Inspection and Research Institute, Ma Xin from Jiangsu Province Special Equipment Safety Supervision and Inspection Institute, Peng Jun from Sichuan Special Equipment Inspection and Research Institute, Wu Zunhong and Li Xincheng from Hubei Special Equipment Inspection and
Testing Research Institute, Cao Zhihong from Henan Boiler and Pressure
Vessel Safety Inspection Institute, Li Longjun from Taizhou Special Equipment Supervision and Inspection Center, Jiang Liansheng, Zhang Yi, and Huada Chen from the Piezoelectric Crystal Materials Branch of China Electronic Components Industry Association, Yang Weidong from Jiyuan Crystal Plant of Beijing Shijing Photoelectric Company limited, and Cai Guoqin from Sichuan Province Yingjing Jingguan Electronic Co., Ltd.
The main units and personnel of the drafting group of the pressure vessel materials. Zhang Yong, Zhang Xiaohu, Yang Guoyi from the National Boiler and Pressure Vessel Standardization Technical Committee, Xu Tong, Yin Lijun, and Supervision Regulation on Safety Technology for
Stationary Pressure Vessel
1 General
1.1 Purpose
In order to ensure the safe use of stationary pressure vessels, prevent and reduce accidents, protect people's lives and property, AND promote economic and social development, in accordance with the ?€?Law of People's Republic of China on Special Equipment Safety?€? and the ?€?Special Equipment Safety
Supervision Regulation?€?, ESTABLISH this regulation.
1.2 Stationary pressure vessel
The stationary pressure vessel is a pressure vessel installed at a fixed position (hereinafter referred to as the pressure vessel, Note 1-1).
Note 1-1. As for the pressure vessels which are moved or used only within the device or the field area for a particular purpose, as well as the cylinders of portable air compressors, etc., CONDUCT supervision and management based on the stationary pressure vessel; as for the pressure vessels in the process equipment which are used as the process device, CONDUCT supervision and management based on the residual heat boiler manufactured as the pressure vessel AND in accordance with this regulation.
1.3 Scope of application
This regulation applies to pressure vessels as defined in the special equipment catalogue AND with the following conditions.
(1) The working pressure is greater than or equal to 0.1 MPa (Note 1-2); (2) The volume is greater than or equal to 0.03 m3 AND the inner diameter (as for the non-circular cross section, it refers to the maximum internal geometry of the section) is greater than ...

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