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GB/T 41106.5-2021 English PDF (GBT41106.5-2021)

GB/T 41106.5-2021 English PDF (GBT41106.5-2021)

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GB/T 41106.5-2021: Large-scale amusement devices -- Inspection, maintenance and repair -- Part 5: Sort of aquatic rides
This document specifies the basic requirements for the inspection, maintenance and repair of in-use aquatic rides-type large-scale amusement devices. This document is applicable to in-use aquatic rides-type large-scale amusement devices. The inspection, maintenance and repair of aquatic rides-type small-scale amusement devices may take this as a reference in the implementation.
GB/T 41106.5-2021
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 97.200.40
CCS Y 57
Large-scale Amusement Devices - Inspection, Maintenance
and Repair - Part 5: Sort of Aquatic Rides
ISSUED ON: DECEMBER 31, 2021
IMPLEMENTED ON: JULY 1, 2022
Issued by: State Administration for Market Regulation;
Standardization Administration of the People’s Republic of China.
Table of Contents
Foreword ... 3
Introduction ... 4
1 Scope ... 6
2 Normative References ... 6
3 Terms and Definitions ... 6
4 General Requirements ... 6
5 Inspection Items and Requirements ... 6
6 Maintenance ... 9
7 Repair ... 10
Appendix A (informative) Inspection Items, Contents, Requirements and Inspection Modes of Typical Aquatic Rides-type Amusement Devices ... 11
Appendix B (informative) Maintenance Items, Contents and Requirements of Typical Aquatic Rides-type Amusement Devices ... 24
Appendix C (informative) Commonly Seen Repair Methods and Requirements for Aquatic Rides-type Amusement Devices ... 25
Bibliography ... 27
Large-scale Amusement Devices - Inspection, Maintenance
and Repair - Part 5: Sort of Aquatic Rides
1 Scope
This document specifies the basic requirements for the inspection, maintenance and repair of in-use aquatic rides-type large-scale amusement devices.
This document is applicable to in-use aquatic rides-type large-scale amusement devices (hereinafter referred to as aquatic rides-type amusement devices). The inspection, maintenance and repair of aquatic rides-type small-scale amusement devices may take this as a reference in the implementation.
2 Normative References
The contents of the following documents constitute indispensable clauses of this document through the normative references in the text. In terms of references with a specified date, only versions with a specified date are applicable to this document. In terms of references without a specified date, the latest version (including all the modifications) is applicable to this document. GB/T 20306 Amusement Devices Terminology
GB/T 41106.1 Large-scale Amusement Devices - Inspection, Maintenance and Repair - Part 1: General
3 Terms and Definitions
The terms and definitions defined in GB/T 20306 and GB/T 41106.1 are applicable to this document.
4 General Requirements
In addition to this document, the inspection and maintenance of the aquatic rides-type amusement devices shall also comply with the relevant requirements of GB/T 41106.1. 5 Inspection Items and Requirements
5.1 The inspection items, cycles and requirements for the aquatic rides-type amusement devices shall be determined in accordance with the principles specified in GB/T 41106.1. c) Departure platform: inspect the condition and working conditions of the conveyors, hatches, movable baffles, control consoles, signal lights, lighting and starting crossbars, etc.;
d) Supporting structure: inspect the deformation, corrosion and weld seams of the supporting steel structure of the slide, as well as the fastening of the connecting bolts and anchor bolts;
e) Rotary chute slewing structure: inspect the condition and working conditions of the guide devices of the sliding frame and movable pulley, the drive wheels, the bearing wheel shafts and bearings, and the brakes;
f) Sinking pool: inspect the water level of the sinking pool, as well as the condition of the pool walls, backwater ports, isolation grilles, underwater lights and pool bottom; g) Water circulation system: inspect the operation of water pumps, filtering equipment, pipelines and valves, as well as the condition of the sand cylinder;
h) Lifting system: inspect the working conditions of the lifting devices, conveyor belts and conveyors;
i) Drive (transmission) system: inspect the motors, reducers, open gears, triangle belts, chain drive, pin gear drive, drive wheels and connecting bolts for temperature rise, abnormal noise, wear, fastening and working conditions;
j) Hydraulic and pneumatic systems: inspect the hydraulic pipelines, valve groups, motor leakage and abnormal noise, as well as air compressors, pressure reducing valves, air path and joint leakage, temperature rise and working conditions, etc.; k) Electrical and control system: inspect the condition of power supply, power transmission and distribution equipment, wires and cables; the system’s compliance with the requirements in grounding and insulation; the condition and working conditions of machine rooms, control cabinets, electrical components, control panels, sensors, UPS power supplies and batteries, etc.;
l) Safety protection devices: inspect the condition and working conditions of braking devices, anti-reversing devices, anti-collision devices, buffer devices, position limits and speed limits, etc.;
m) Protection system: inspect the protection measures, such as: platform safety isolation measures, guiding beacons, safety distance and anti-skid measures; the condition of safety fences and protective nets;
n) Backup power: inspect the condition and working conditions of backup power units; o) Auxiliary equipment and facilities: inspect the condition and working conditions of emergency evacuation passages, high-altitude platforms, maintenance platforms and lighting, etc., as well as anemometers, alarm bells, fire protection equipment, audio systems and video surveillance systems;
p) Associated equipment and facilities: inspect the condition and working conditions of other associated equipment and facilities, such as: special effects, packaging and performances, etc.;
q) Other related special equipment: inspect the compliance of other special equipment, such as: pressure containers, safety valves, natural gas pipelines, elevators and hoisting machinery, with the national regulatory requirements;
r) Foundation: inspect the fastening of anchor bolts, foundation settlement, rust and deformation, etc.;
s) Guidelines and safety warning signs: inspect the condition of guidelines and safety warning signs.
5.4 The inspection items, contents, requirements and inspection modes of typical aquatic rides- type amusement devices are shown in Appendix A.
6 Maintenance
6.1 The main maintenance items of the aquatic rides-type amusement devices include, but are not limited to, the following aspects:
a) In accordance with the specified cycles and methods, lubricate slewing structures, drive systems, bearings, important pins, gears and reduction gearboxes; add or replace lubricants;
b) In accordance with the equipment application and maintenance instructions and the actual application conditions, replace the hydraulic oil and filter element in the hydraulic and pneumatic systems;
c) Fasten fasteners, such as: loose bolts and anchor bolts, in accordance with the specified pre-tightening force;
d) Perform de-rusting and re-painting treatment on the rusted parts of steel structures, or where the paint has fallen off;
e) Perform necessary dust removal and cleaning on power distribution cabinets, control cabinets and motors, etc.
6.2 The maintenance items, contents and requirements of typical aquatic rides-type amusement devices are shown in Appendix B.
Appendix C
(informative)
Commonly Seen Repair Methods and Requirements for Aquatic Rides-type Amusement Devices
C.1 Repair of Glass Fiber Reinforced Plastic Parts
C.1.1 Before the repair of glass fiber reinforced plastic parts, in accordance with the design drawings, formulate a repair scheme; clarify the procedures and steps of disassembly and installation, necessary tools and equipment for construction, as well as requirements, instruments and measuring tools for post-repair inspection, etc.
C.1.2 Large glass fiber reinforced plastic shell and cockpit shall be hoisted with slings, and measures of preventing deformation and damage of the glass fiber reinforced plastics shall be taken. The glass fiber reinforced plastics and the ground shall be isolated by soft materials. No flame operation shall be performed near the glass fiber reinforced plastic parts. C.1.3 Glass fiber reinforced plastics with defects, for example, surface cracks, deformation or damage, shall not be installed.
C.1.4 The connecting interface part of the glass fiber reinforced plastic slide and the inner and outer sides of the bolt holes shall be cleaned and glued to be uniform and continuous; there shall be no omission or leakage of glue.
C.1.5 When connecting the slides, firstly, align two sections of slides; use positioning pins to locate them; adopt stainless steel bolts for connection and take anti-loosening measures. C.1.6 The interface of the slide shall be level and smooth; there shall be no sharp corners or burrs. There shall be no reverse order difference along the sliding direction; the forward order difference shall not be greater than 2 mm.
C.1.7 After each segment (section) of glass fiber reinforced plastic slide is hoisted in place, the end face coordinates shall be measured. After the measurement result complies with the design requirements, the installation may be continued, otherwise, adjustment shall be made in time, and no instruments shall be used for forceful adjustment.
C.2 Repair of Weld Defects
C.2.1 The weld defects of the steel structure of aquatic rides-type large-scale amusement devices are repaired by welding, and mainly through the mode of repair welding, with the purpose of repairing cracks and compensating for wear. The selection of welding materials, process, inspection and repair shall comply with the design documents and the stipulations of GB 8408, so as to control the welding quality.
C.2.2 For on-site welding, in accordance with the qualified welding processes and evaluation reports, the welding process shall be formulated. In addition, the welding shall be performed strictly in accordance with the welding process. If necessary, welding process specimens shall be produced on the site and pass the evaluation. On-site welding operation shall not be performed on the parts where on-site repair welding is not allowed in the design documents. C.2.3 When one of the following circumstances occurs on the site of welding, corresponding protection measures shall be taken to satisfy the welding requirements, otherwise, welding shall not be performed:
a) wind speed: for gas shielded welding, greater than 2 m/s; for other welding methods, greater than 10 m/s;
b) relative humidity: greater than 90%;
c) rain and snow environment;
d) weldment temperature is lower than -10 C.
C.2.4 For long-distance welding (above 20 m) on the construction site, the length of cable extension shall be compatible with the cable diameter (cross-sectional area); the cables cannot be used in coils during operation. Before welding, the welding machine shall be debugged to ensure that the output voltage of the welding cable is consistent with the value displayed on the voltmeter of the welding machine.
C.2.5 The welding process shall have welding records. After welding, in accordance with the requirements of the design documents and relevant standards, conduct non-destructive testing or tests to ensure that the welding quality complies with the requirements. C.3 Others
For other mechanical parts and electrical equipment that need to be repaired for health recovery due to wear, tear, deformation, fatigue and corrosion, a specific repair scheme shall be formulated. Repair shall be carried out in accordance with the specified process through disassembly of equipment parts, replacement of damaged parts (including electrical control and safety devices), assembly and system debugging.
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