GB/T 32662-2016 English PDF (GBT32662-2016)

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GB/T 32662-2016: Complete set of pyrolysis equipment for waste rubber and waste plastic to oil
GB/T 32662-2016
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 71.120; 83.200
G 95
Complete set of pyrolysis equipment for waste rubber
and waste plastic to oil
废橡胶塑料裂解油化成套生产设备
ISSUED ON: APRIL 25, 2016
IMPLEMENTED ON: NOVEMBER 01, 2016
Issued by: General Administration of Quality Supervision, Inspection and
Quarantine of PRC;
Standardization Administration of PRC.
Table of Contents
Foreword ... 4 
1 Scope ... 5 
2 Normative references ... 5 
3 Terms and definitions ... 6 
4 Composition, model and basic parameters ... 8 
4.1 Composition ... 8 
4.2 Model ... 9 
4.3 Basic parameters ... 9 
5 Requirements ... 9 
5.1 Basic requirements... 9 
5.2 Functional requirements ... 10 
5.3 Technical requirements ... 10 
5.4 Safety requirements ... 11 
5.5 Environmental requirements ... 13 
5.6 Painting and appearance requirements ... 13 
6 Test ... 14 
6.1 Basic requirements testing ... 14 
6.2 Functional requirements testing ... 14 
6.3 Testing of technical requirements ... 14 
6.4 Safety testing... 17 
6.5 Testing of environmental requirements ... 18 
6.6 Painting and visual inspection ... 18 
6.7 Test before no-load operation ... 18 
6.8 No-load operation test ... 18 
6.9 Load operation test... 19 
7 Inspection rules ... 19 
7.1 Inspection classification ... 19 
7.2 Exit-factory inspection ... 19 
7.3 Type inspection ... 19 
8 Marking, packaging, transportation and storage ... 20 
8.1 Marking ... 20 
8.2 Packaging ... 21 
8.3 Transportation ... 21 
8.4 Storage ... 21 
Appendix A (Informative) Model and compilation method of complete production
set ... 22 
Appendix B (Informative) Model and compilation method of main equipment 24 
Appendix C (Informative) Basic parameters of main equipment and devices 27 
Appendix D (Normative) Determination of oil content of solid products obtained
from pyrolysis ... 28 
Complete set of pyrolysis equipment for waste rubber
and waste plastic to oil
1 Scope
This standard specifies the terms and definitions, composition, model and basic
parameters, requirements, testing, inspection rules, markings, packaging,
transportation and storage of complete set of pyrolysis equipment for waste
rubber and waste plastic to oil.
This standard applies to complete set of pyrolysis equipment for continuous and
intermittent waste rubber and waste plastic (hereinafter referred to as complete
production set).
2 Normative references
The following documents are essential to the application of this document. For
the dated documents, only the versions with the dates indicated are applicable
to this document; for the undated documents, only the latest version (including
all the amendments) are applicable to this standard.
GB/T 151 Heat exchanger
GB/T 191 Packaging - Pictorial marking for handling of goods
GB/T 2589 General principles for calculation of total production energy
consumption
GB 2893 Safety colors
GB 2894 Safety signs and guideline for the use
GB 4053.1 Safety requirements for fixed steel ladders and platform - Part 1:
Steel vertical ladders
GB 4053.3 Safety requirements for fixed steel ladders and platform - Part 3:
Industrial guardrails and steel platform
GB 4655 Safety rules of static electricity in the rubber industry
GB 5226.1-2008 Electrical safety of machinery - Electrical equipment of
machines - Part 1: General requirements
GB/T 6388 Transport packaging receipt and delivery mark
GB/T 9969 General principles for preparation of instructions for use of
industrial products
GB/T 10610 Geometrical product specifications(GPS) - Surface texture:
Profile method - Rules and procedures for the assessment of surface texture
GB/T 13306 Plates
GB/T 13384 General specifications for packing of mechanical and electrical
product
GB/T 13452.2 Paints and varnishes - Determination of film thickness
GB/T 16157 The determination of particulates and sampling methods of
gaseous pollutants emitted from exhaust gas of stationary source
GB 16297-1996 Comprehensive emission standard of air pollutants
GB 50058 Code for design of electrical installations in explosive
atmospheres
GBZ 1-2010 Hygienic standards for the design of industrial enterprises
HG/T 2108 Determination of noise pressure level of rubber machinery
HG/T 3120 The general technological requirements for the appearance of
the rubber and plastic machinery
HG/T 3228-2001 General specifications of painting for rubber and plastics
machinery
NB/T 47003.1-2009 Steel welded atmospheric pressure vessels
SH 3009 Specifications for design of combustible gas emission system in
petrochemical industry
SY 6503 Safety technical specification of combustible gas detection and
alarm system for petroleum and natural gas engineering
3 Terms and definitions
The following terms and definitions apply to this document.
3.1
Complete set of pyrolysis equipment for waste rubber and waste
plastic to oil
5.1.2 The pipes and valve joints shall be connected reliably, without leakage;
all piping systems shall be clean and unblocked.
5.1.3 The complete production set shall be stable during normal operation;
there shall be no abnormal vibration, no interference, jamming, or abnormal
noise.
5.1.4 The heating device shall use controlled temperature hot air to heat the
pyrolysis reactor.
5.1.5 The temperature of the solid product in contact with atmospheric air shall
not be higher than 60 °C.
5.1.6 The working environment’s sanitation requirements for complete
production set shall comply with the provisions of 6.1 of GBZ 1-2010.
5.2 Functional requirements
5.2.1 The complete production set shall have:
a) Manual or automatic control mode;
b) The function of online control and display of the operating status of each
device;
c) The function of automatically recording and printing various operating
parameters (pressure, temperature, flow, motor frequency);
d) The function of real-time fault alarm and self-diagnosis.
5.2.2 The control system shall have:
a) Man-machine dialogue function;
b) Reserve an information network interface system;
c) Switch between manual control mode and automatic control mode without
disturbance;
d) Data collection, calculation, processing, command functions for pressure,
temperature, flow.
5.3 Technical requirements
5.3.1 Pyrolysis reactor
5.4.2 The exposed high-temperature parts of the complete production set that
are accessible to the human body shall take protective measures, so that the
temperature of the outer surface is not greater than 60 °C.
5.4.3 The safety protection parts of the complete production set shall be painted
with yellow safety color or alternative black and yellow safety color stripes in
accordance with the provisions of GB 2893.
5.4.4 The electrical equipment installed in the pyrolysis workshop in the
complete production set shall meet the requirements of GB 50058.
5.4.5 The insulation resistance between the power circuit wires and the
protective grounding circuit of the complete production set shall comply with the
requirements in 18.3 of GB 5226.1-2008.
5.4.6 The withstanding voltage between all circuit wires of the electrical
equipment of the complete production set and the protective grounding circuit
shall comply with the provisions of 18.4 in GB 5226.1-2008.
5.4.7 The continuity of the protective connection circui...