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GB/T 20234.1-2015 English PDF (GBT20234.1-2015)

GB/T 20234.1-2015 English PDF (GBT20234.1-2015)

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GB/T 20234.1-2015: [Replaced by GB/T 20234.1-2023] Connection set for conductive charging of electric vehicles -- Part 1: General requirements

This Part of GB/T 20234 specifies the definition, requirements, testing methods and testing specifications for connection set of conductive charging for electric vehicles.
GB/T 20234.1-2015
GB
NATIONAL STANDARD OF THE
PEOPLE REPUBLIC OF CHINA
ICS 43.040.99
T 35
Replacing GB/T 20234.1-2011
Connection set for conductive charging of electric
vehicles - Part 1 .General requirements
ISSUED ON. DECEMBER 28, 2015
IMPLEMENTED ON. JANUARY 1, 2016
Issued by. General Administration of Quality Supervision, Inspection and Quarantine;
Standardization Administration Committee.
Table of Contents
Foreword ... 3
1 Scope ... 5
2 Normative references ... 5
3 Terms and definitions ... 6
4 Symbols and abbreviations ... 8
5 Rated value of connection set for charging ... 9
6 Requirements ... 10
7 Test methods ... 15
8 Inspection rules ... 21
Appendix A ... 22
Foreword
GB/T 20234 ?€?Connection Set of Conductive Charging for Electric Vehicles?€? consists of 3 parts.
- Part 1. General Requirements;
- Part 2. AC charging coupler;
- Part 3. DC charging coupler.
This Part is Part 1 of GB/T 20234.
This Part was drafted in accordance with the rules given in GB/T 1.1-2009. This Part replaces GB/T 20234.1-2011 ?€?Connection set of conductive charging for electric vehicles - Part 1. General requirements?€?. Compared with GB/T 20234.1-2011, the main technical changes are as follows.
- Add 1000V (DC) in rated working voltage (preferred value), 10A (AC), 80A (DC) and 200A (DC) in rated working current (preferred value). Modify the
corresponding clauses (see Clause 5 and Clause 7);
- Delete the requirement that connection set for charging of which the rated working current exceeds 16A (not including 16A) shall be equipped with control pilot circuit (see 6.1.5 in Edition 2011);
- Modify the protection requirements of power interface and vehicle interface (see 6.2.1 and 6.9.1);
- Make it clear that electronic locking device shall be installed on vehicle plug of DC charging interface (see 6.3.3);
- Delete the requirement that the terminal of which the rated current exceeds 250A shall use non-rewirable way (see 6.7.2 of Edition 2011);
- Modify some test parameters of test methods (see Table 2, Table 3, Table 4, Table 5, Table 6 and Table 7).
This Part is formulated by reference to IEC 62196-1.2014 "Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 1. General requirements?€?. And it is based on the domestic situations.
This Part was proposed by the Ministry of Industry and Information Technology of the People's Republic of China.
Connection set for conductive charging of electric
vehicles - Part 1 .General requirements
1 Scope
This Part of GB/T 20234 specifies the definition, requirements, testing methods and testing specifications for connection set of conductive charging for electric vehicles. This Part applies to connection set of conductive charging for electric vehicles, with. - The rated AC Voltage is not greater than 690 V, frequency of 50 Hz, rated current is not greater than 250 A;
- The rated DC voltage is not greater than 1 000 V, the rated current is not greater than 400 A.
If the power supply coupler of connection set of conductive charging USES the standardized plugs which meets the requirements of GB 2099.1 and GB 1002, then this Part does not apply for these plugs.
Note. Vehicle in this Part refers to the electric vehicle which can be charged externally. 2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB 1002 Single phase plugs and socket-outlets for household and similar purposes GB 2099.1 Plugs and socket - Outlets for household and similar purposes - Part 1. General requirements
GB/T 3956 Conductors of insulated cables
GB 4208 Degrees of protection provided by enclosure (IP code)
GB/T 5013.4 Rubber insulated cables of rated voltages up to and including 450/750V - Part 4. Cords and flexible cables
GB/T 5023 (All parts) Polyvinyl chloride insulated cables of rated voltages up to and including 450/750V
GB/T 11918.1-2014 Plugs, socket - outlets and couplers for industrial purposes - Part 1. General requirements
GB/T 18487.1 Electric vehicle conductive charging system - Part 1. General requirements
GB/T 19596 Terminology of electric vehicles
3 Terms and definitions
The following terms and definitions AND the terms defined in GB/T 19596, GB/T 18487.1, GB/T 11918.1-2014 apply to this document.
3.1 Connection set for charging
When the electric vehicle is charged, the COMPONENTS connecting the electric vehicle and the power supply equipment of electric vehicle, except the cables, MAY INCLUDE power supply coupler, vehicle coupler, in-cable control box, and in-cable lid, etc. Diagram of charging connection set is shown in Figure 1.
Note. The suitable charging mode and the connecting method of the connection set for charging may refer to Appendix A.
The movable part which is connected with charging cable, in power supply coupler. It is corresponding to the plug in GB/T 11918.1-2014.
3.4 Vehicle coupler
The component which connects cable to electric vehicle. It is consisted of vehicle plug and vehicle sockets. It is corresponding to apparatus coupler in GB/T 11918.1-2014. 3.4.1 Vehicle inlet
The part of vehicle coupler which is fixed on the vehicle. And it connects with the cables, and on-board charger or on-board power battery. It is corresponding to the vehicle inlet in GB/T 11918.1-2014.
3.4.2 Vehicle connector
The movable part of vehicle coupler which connects to charging cable. It is corresponding to the connector in GB/T 11918.1-2014.
3.5 In-cable control and protection device; IC-CPD
The device which is integrated in cable assembly of charging mode with control function and safety function.
Note. In-cable control and protection device is in the demountable cable assembly or the plug of non-fixed mounting part.
4 Symbols and abbreviations
The following symbols and abbreviations apply to this document.
A ampere
V voltage
Hz hertz
or AC alternative current
or DC directive current
L1, L2, L3 AC phase line
N Neutral line
125 A (AC)
250 A (AC)
80 A (DC)
125 A (DC)
200 A (DC)
250 A (DC)
400 A (DC)
2 A (DC) (only used for signal or control)
20 A (DC) (only used for low voltage auxiliary power supply)
6 Requirements
6.1 General requirements
6.1.1 Performance of connection set for charging shall be reliable in normal use. And it shall have no harm to the users and environment.
6.1.2 Temperature requirement for connection set for charging is -30??C ~ +50??C. 6.1.3 The surface of the connection set for charging shall not have the burrs as well as the sharp angles.
6.1.4 Supply plug, socket, vehicle plug, and the outer shell of vehicle socket shall be marked with information such as the name or brand of the manufacture, product specification, rated voltage, and rated current.
6.1.5 When connection method B is adopted, clear and different identifiers shall be available for power supply coupler and vehicle coupler for distinguishing. 6.2 Structure requirements
6.2.1 For supply plug, socket, vehicle plug and socket, there shall have attached protection devices, so as to ensure that plug and socket meet requirements in 6.9 when they are not connected. This protection device can be an independent protection cover; it may also be integrated with power supply equipment or with electric vehicle. 6.2.2 Supply plug, socket, vehicle plug and socket shall have the grounding terminals and contacts. During connection and disconnection, grounding contact shall be the first one to connect and the last one to disconnect.
6.2.3 External housing of the supply plug and vehicle socket shall cover all the terminals and charging cables.
6.2.4 Supply plug and vehicle socket components (such as terminals, screws, and housing etc.) shall be reliable. And it cannot be loose or dropped off during normal use. Without using tools, it cannot be dismounted from the supply plug and vehicle socket. 6.2.5 Charging coupler shall ensure that the user can not change position of the grounding contacts or neutral contact (if available).
6.2.6 There is only 1 unique inserting position between supply plug and socket, and between vehicle plug and socket, so as to prevent contacting of the screws with different functions in plugs and sockets and the conductive parts in sockets, caused by plugging in incorrectly.
6.2.7 Cable inlet of supply plug and vehicle socket shall be easy for the entrance of the cable duct guide or cable protection layers. And it can provide a good mechanical protection to the cable.
6.2.8 Insulating gaskets, insulation layers and the similar components shall have enough mechanical strength. And it shall be fastened on the shell or vehicle body. And it shall be...

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