GB/T 18159-2019 English PDF (GBT18159-2019)

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GB/T 18159-2019: Specifications of amusement rides coaster category
GB/T 18159-2019
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 97.200.40
Y 57
Replacing GB/T 18159-2008
Specifications of amusement rides coaster category
ISSUED ON: DECEMBER 31, 2019
IMPLEMENTED ON: DECEMBER 31, 2019
Issued by: State Administration for Market Regulation;
Standardization Administration of the People's Republic of
China.
Table of Contents
Foreword ... 3 
1 Scope ... 5 
2 Normative references ... 5 
3 Terms and definitions ... 7 
4 General rules ... 8 
5 Technical requirements ... 9 
5.1 Basic requirements... 9 
5.2 Machinery and structure ... 13 
5.3 Riding system ... 17 
5.4 Electrical system and control system ... 18 
5.5 Emergency rescue system ... 21 
5.6 Surface protection ... 21 
5.7 Whole equipment ... 21 
6 Inspection, testing and test requirements ... 22 
6.1 Basic requirements... 22 
6.2 Mechanical structure ... 24 
6.3 Riding system ... 24 
6.4 Electrical system and control system ... 25 
6.5 Emergency rescue system ... 26 
6.6 Surface protection testing... 27 
6.7 Whole equipment ... 27 
7 Accompanying documents, marks, packaging, transportation and storage 30 
7.1 Accompanying documents, marks ... 30 
7.2 Packaging, transportation and storage ... 30 
Annex A (informative) Examples of common heavy shafts (pin shafts) and
important welds ... 32 
Foreword
This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This Standard replaces GB/T 18159-2008 “Specifications of Amusement Rides
Coaster Category”. Compared with GB/T 18159-2008, in addition to editorial
modifications, the main technical changes are as follows:
- modified the scope;
- added the requirements for running speed error;
- added the requirements for connection bolt calculation;
- modified the requirements for design load value;
- modified the impact coefficient;
- added the requirements for material;
- added the requirements for column and track deformation;
- added the requirements for redundant safety structure of vehicle connector;
- added the requirements for gear train shock absorption measures;
- added the requirements for vehicle safety envelope;
- added the requirements for transmission system impact coefficient;
- added the requirements for main connection form;
- modified the safety factor of traction wire rope and traction chain;
- added the requirements for electrical safety functions and their demand
levels;
- added the requirements for paint coating;
- added non-reverse test;
- added vehicle speed testing;
- added acceleration testing;
- added column and track deformation testing;
- added interlocking testing;
Specifications of amusement rides coaster category
1 Scope
This Standard specifies general rules, technical requirements, inspection,
testing and test requirements, accompanying documents, marks, packaging,
transportation and storage for amusement rides coaster category.
This Standard is applicable to amusement rides coaster category.
2 Normative references
The following referenced documents are indispensable for the application of
this document. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any
amendments) applies.
GB/T 191, Packaging and storage marks
GB/T 755-2008, Rotating electrical machines - Rating and performance
GB/T 1032, Test procedures for three-phase induction motors
GB/T 1447, Fiber-reinforced plastics composites - Determination of tensile
properties
GB/T 1449, Test method for flexural properties of glass fiber-reinforced
plastics
GB/T 1451, Test method for the Charpy impact resistance of glass fiber-
reinforced plastics
GB/T 3805-2008, Extra-low voltage (ELV) - Limit values
GB 4706.1, Household and Similar Electrical Appliances - Safety - Part 1:
General Requirements
GB/T 5226.1, Electrical safety of machinery - Electrical equipment of
machines - Part 1: General requirements
GB 8408-2018, Large-scale amusement device safety code
GB/T 8923 (all parts), Mapping requirements for the natural disaster remote
sensing thematic maps
3 Terms and definitions
For the purposes of this document, the terms and definitions defined in GB/T
20306 as well as the followings apply.
3.1 single train roller coaster series
the amusement rides coaster category designed as that the operating condition
is that there is a single train or a group of trains running on the same track
3.2 multi train roller coaster series
the amusement rides coaster category designed as that there are two groups
or more groups of single train or trains running on the same track
3.3 splash
the amusement rides coaster category that after the passenger device is lifted,
it inertially slides into the water (waterway) along the track, is decelerated by
the water resistance, and the passenger device is driven by the water to run
along the waterway in the water
3.4 powered U-shape roller coaster series
the amusement rides coaster category that, a roller coaster that is driven by a
driving device and inertia to drive a passenger device during operation, its body
is equipped with driving device, there is only one trolley on each track to
reciprocate back and forth along the track during operation
3.5 wooden roller coaster
the amusement rides coaster category of which the supporting structure is
mainly wood material
3.6 launch coaster
the amusement rides coaster category that enables the passenger device to
obtain a large initial kinetic energy in a short time through external power driving
NOTE: The driving device of launch coaster is generally linear motor, pneumatic device,
hydraulic device, flywheel energy storage device and other equipment.
3.7 non-continuous rail roller coaster
the amusement rides coaster category that, after the passenger device leaves
the platform and maintenance area, during the running process, the normal
operation of the vehicle body on the track is realized through local movement
and rotation of the track
maximum allowable deformation of the track between the two supports is 1/300
(excluding the deformation of the support). For roller coaster track and support
with a speed greater than or equal to 50km/h, under normal operating
conditions, the maximum allowable deformation is 1/500; the maximum
allowable deformation of the track between the two supports is 1/500 (excluding
the deformation of the support).
5.1.17 For the vehicle connector redundant insurance structure, the impact
factor is not less than 2, and the safety factor is not less than 2.
5.1.18 The uniform load of the personnel activity area shall be taken as follows:
a) General area for passengers on and off the passenger platform, stairs,
entrance and exit station: 3.5kN/m2;
b) Non-open areas such as maintenance platforms and evacuation platforms:
1.5kN/m2.
5.1.19 For amusement rides coaster category, when the steel track of roller
coaster adopts round pipe, the track wall thickness shall not be less than 4mm.
When the track uses welded pipe, the elongation at break of the material shall
be greater than 40%. There shall be no cracking defects in the weld after the
track is formed.
5.1.20 The trajectory shall be designed as smooth. It shall not cause excessive
impact during vehicle operation.
5.1.21 The braking system shall adopt normally closed brake. Leav...