GB/T 11357-2020 English PDF (GBT11357-2020)

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GB/T 11357-2020: Quality, roughness and balance of transmission pulleys
GB/T 11357-2020
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 21.220.10
J 18
Replacing GB/T 11357-2008
Quality, roughness and balance of transmission
pulleys
(ISO 254:2011, Belt drives - Pulleys - Quality, finish and balance, MOD)
ISSUED ON: APRIL 28, 2020
IMPLEMENTED ON: MARCH 01, 2021
Issued by: State Administration for Market Regulation;
Standardization Administration of the People's Republic of
China.
Table of Contents
Foreword ... 3
1 Scope ... 5
2 Normative references ... 5
3 Material and quality requirements of pulleys ... 5
4 Surface roughness ... 6
5 Balance ... 6
Annex A (informative) Technical differences between this Standard and ISO
254:2011 and their reasons... 12
Annex B (informative) Pulley balancing operation methods ... 13
Annex C (informative) A guide to the balance quality grade of constant (rigid)
rotors ... 15
Foreword
This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This Standard replaces GB/T 11357-2008 “Material, roughness and balance of
transmission pulleys”. Compared with GB/T 11357-2008, the main technical
changes except for editorial changes are as follows:
- MODIFY the normative references (see Clause 2);
- ADD commonly used materials of pulleys (see Table 1);
- ADD the specification of V-pulley and V-ribbed pulley grooves, all pulley
bores, and working surface roughness under high-performance drives (see
Table 2 of this Standard, Table 1 of the 2008 edition);
- ADD the schematic diagram of static balancing and dynamic balancing (see
Figure 1);
- MODIFY the selection of balancing method (see 5.4 of this Standard, 5.4
of the 2008 edition);
- MODIFY the symbol of pulley rim edge width (see 5.4, 5.7 of this Standard,
5.7 of the 2008 edition).
This Standard uses the redrafting method to modify and adopt ISO 254:2011
“Belt drives - Pulleys - Quality, finish and balance”.
Compared with ISO 254:2011, this Standard has many adjustments in structure,
adding Table 1, Figure 1, Figure 2, Annex B and Annex C.
Compared with ISO 254:2011, there are technical differences. The clauses
involved in these differences have been marked by a vertical single line (∣) on
the outer margin of the standard. Annex A gives a list of the corresponding
technical differences and their reasons.
This Standard has made the following editorial changes:
- MODIFY the standard name;
- Delete the third paragraph in Clause 1 of ISO 254:2011;
- ADD the key in Figure 3;
- ADD the informative annex B “Pulley balancing operation methods”;
- ADD the informative annex C “Balance quality grade table”.
Quality, roughness and balance of transmission
pulleys
1 Scope
This Standard specifies the material, quality requirements, surface roughness
and balance of pulleys.
This Standard applies to V-pulleys, V-ribbed pulleys, flat pulleys and
synchronous pulleys. It does not apply to variable-speed pulleys with movable
rims.
2 Normative references
The following referenced documents are indispensable for the application of
this document. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any
amendments) applies.
GB/T 9239.1 Mechanical vibration - Balance quality requirements for rotors
in a constant (rigid) state - Part 1: Specification and verification of balance
tolerances (GB/T 9239.1-2006, ISO 1940-1:2003, IDT)
3 Material and quality requirements of pulleys
The pulley can be made of materials that can be processed to meet the
dimensions and tolerance specified by the standard, and can withstand various
working conditions (including heating, mechanical stresses, abrasion and other
environments) without damage. The pulley material shall be suitable for
dissipating the heat generated by the transmission. See Table 1 for commonly
used materials for pulleys.
Table 1 -- Commonly used materials of pulleys
Pulley type Commonly used materials
V-pulley, flat pulley
Cast iron, steel, aluminum alloy, copper alloy and
engineering plastics, etc.
V-ribbed pulley
Synchronous pulley
Key:
l - the pulley rim edge width, in millimeters (mm);
d - the diameter (datum diameter or effective diameter) of the pulley, in millimeters (mm);
n - the revolving speed of the pulley, in thousand revolutions per minute (kr/min).
Figure 2 -- Diagram of Selection of balance method
5.5 For pulleys used for stock, since the conditions of use have not yet been
determined, only static balancing is required.
5.6 Static balancing shall ensure that the eccentric residual imbalance mass of
the pulley on the working diameter (datum diameter or effective diameter, which
is determined by the pulley type) is not greater than the larger of the following
two values:
a) 0.005 kg;
NOTE: This only applies to pulleys where there is adequate material to remove. Many light-
duty pulleys do not have adequate space to drill balancing holes or to add appropriate masses
by permanent means.
b) 0.2 % of the equivalent mass of the pulley and accessories.
The equivalent mass refers to the mass of a cast iron pulley with the same
geometry as the tested pulley, in kilograms (kg).
5.7 If the pulley revolving speed is known, it shall determine whether dynamic
balancing is required.
Determine the limit speed n1 of the pulley from Figure 3 or according to formula
(1):
Revolving speed n/(kr/min)