GB/T 10595-2017 English PDF (GBT10595-2017)

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GB/T 10595-2017: Belt conveyors
GB/T 10595-2017
Belt conveyors
ICS 53.040.10
J81
National Standards of People's Republic of China
Replace GB/T 10595-2009
Belt conveyor
Released on.2017-12-29
2018-07-01 implementation
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China
China National Standardization Administration issued
Content
Foreword III
1 range 1
2 Normative references 1
3 type and basic parameters 2
4 Technical requirements 6
5 Test method 12
6 Inspection rules 20
7 Marking, packaging and storage 21
Appendix A (Normative Appendix) Roller Inspection Method 23
Foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This standard replaces GB/T 10595-2009 "belt conveyor".
The main technical changes of this standard compared with GB/T 10595-2009 are as follows.
---Modified the contents of Chapter 1 (see Chapter 1, Chapter 1 of the.2009 edition);
--- Revised the relevant content of the normative reference documents (see Chapter 2, Chapter 2 of the.2009 edition);
--- Added 3.1 type (see 3.1);
---Modified the parameters of bandwidth, belt speed, roller and roller (see 3.2.1, 3.2.2, 3.2.3.2, 3.2.3.3, 3.2.4.2, 3.2.4.3,
2009 edition 3.1, 3.2, 3.3, 3.4);
--- Added a simplified diagram of the roller and roller (see 3.2.3.1, 3.2.4.1);
--- Increased altitude requirements (see 4.1.2);
--- Revised the problem that should be paid attention to during normal operation of the whole machine (see 4.2.1,.2009 edition 4.2.1);
--- Revised the range and parameters of the conveyor bandwidth alignment (see 4.2.2,.2009 edition 4.2.2);
--- Added the contents of the drum gear coupling (see 4.3.5);
--- Removed the radial displacement of the two halves of the slider coupling (see.2009 version 4.3.5);
---Modified the requirements for chain coupling assembly (see 4.3.7,.2009 edition 4.3.7);
---Modified the requirements for reducers for conveyors (see 4.3.12,.2009 edition 4.3.11);
---Modified the technical requirements for conveyor steel castings (see 4.4,.2009 edition 4.7);
---Modified the technical requirements for conveyor forgings (see 4.5,.2009 edition 4.8);
---Modified the technical requirements for the drum castings (see 4.6.2,.2009 edition 4.4.2);
--- Revised the technical requirements for drum welding (see 4.6.3,.2009 edition 4.4.4, 4.4.5);
--- Increased the diameter deviation of the outer diameter of the drum (see 4.6.5);
---Modified the technical requirements for non-destructive testing of roller shafts (see 4.6.7,.2009 edition 4.4.7);
---Modified the amount of grease filling of the roller bearing (see 4.6.8,.2009 edition 4.4.11);
---Modified the external radial runout parameters of the drum after assembly (see 4.6.9,.2009 edition 4.4.12);
--- Modified the design life of the roller bearing (see 4.6.10,.2009 edition 4.4.13);
--- Modified the amount of grease filling in the roller bearings (see 4.7.2,.2009 edition 4.5.2);
--- Modified the axial load parameters of the roller (see 4.7.5,.2009 version 4.5.5);
--- Modified the design life value of the roller (see 4.7.9,.2009 version 4.5.9);
---Modified the technical requirements for conveyor belt vulcanized joints (see 4.8.3,.2009 edition 4.6.3);
--- Increased the requirements for the metal structure of the conveyor (see 4.9.1);
--- Increased requirements for walkways, railings, and platforms (see 4.9.2);
--- Increased the technical requirements of the roller bracket (see 4.9.5);
---Modified the contents of the security device (see 4.10,.2009 version 4.10);
--- Increased the requirements for the tensioning device (see 4.12.10);
--- Added visual inspection (see 5.1);
--- Revised the content and illustration of the roller rotation resistance test (see 5.2,.2009 edition 5.1);
--- Modified the dustproof, waterproof, drop test method and procedure for the roller (see 5.3, 5.4, 5.5,.2009 edition 5.2, 5.4);
---Modified the measurement of the axial displacement of the roller (see 5.7,.2009 edition 5.5);
--- Removed the roller surface glue and primer performance test (see.2009 edition 5.9);
--- Increased the speed of the belt measurement (see 5.12);
--- Modified the content of the measurement of the delivery volume (see 5.13,.2009 version 5.11);
--- Increased the content of the conveyor belt alignment test (see 5.14);
--- Added inspection content for factory inspection and type inspection (see 6).
This standard was proposed by the China Machinery Industry Federation.
This standard is under the jurisdiction of the National Continuous Handling Machinery Standardization Technical Committee (SAC/TC331).
This standard is drafted by. Beijing Crane Transportation Machinery Design and Research Institute.
Participated in the drafting of this standard. Shanghai University of Science and Technology Heavy Industry Group Co., Ltd., Beijing Yoke Industry Co., Ltd., North Heavy Industry Group
Company, Huadian Heavy Industry Co., Ltd., Anhui Shengyun Heavy Industry Machinery Co., Ltd., Ningxia Summer Northwest Coal Mining Co., Ltd., Shandong Port
Bay Construction Group Co., Ltd., Sichuan Zigong Transportation Machinery Group Co., Ltd., Hengyang Transportation Machinery Co., Ltd., Shandong Shan Mine Machinery
Co., Ltd., Taiyuan University of Science and Technology, Libo Heavy Industry Technology Co., Ltd., Anhui Pandeng Heavy Industry Co., Ltd., Henan Tianlong Transportation Equipment
Co., Ltd., Wuhu Crane Transportation Machinery Co., Ltd., Jiangmen Nanfang Transportation Machinery Engineering Co., Ltd., Tongling Tianqi Blue Sky Machinery Co., Ltd.
Equipment Co., Ltd., Tangshan Heavy Equipment Group Co., Ltd., Taifu Heavy Equipment Group Co., Ltd., Anhui Ma Steel Transportation Equipment Manufacturing Co., Ltd.
Division, Jilin Province Jiaxin General Machinery Co., Ltd., Jiaozuo Keruisen Heavy Equipment Co., Ltd., Jiaozuo Xinheng Heavy Industry Machinery Co., Ltd., Zhejiang
Jiang Shuangjian Rubber Co., Ltd., Sichuan Donglin Mine Transportation Machinery Co., Ltd.
The main drafters of this standard. Zhang Weizhen, Wang Shunting, Zhao Chunhui, Wang Yinsheng, Wu Zhifang, Jiang Yalin, Liu Wenjun, Zhang Rongjian, Liu Bokuan,
Teng Qisi, Wang Yu, Wang Rongguo, Zheng Quanshan, Gong Xinrong, Zhang Xiaohua, Yu Chuncheng, Meng Wenjun, Cheng Wei, Peng Wei, Zhou Manshan, Huang Xiliang, Qin Shoubin,
Shen Wei, Zhang Dingguo, Fan Shouguang, Hou Tiancheng, Ye Guilin, Zhang Yongfeng, Fu Jinwen, Li Yucai, Wang Wanqi, Shen Huimin, Xiao Yangdong.
The previous versions of the standards replaced by this standard are.
---GB 987-1967, GB 987-1977, GB/T 987-1991;
---GB 988-1967, GB 988-1977, GB/T 988-1991;
---GB 989-1967, GB 989-1977;
---GB 990-1967, GB 990-1977, GB/T 990-1991;
---GB 991-1967, GB 991-1977;
---GB 992-1967, GB 992-1977;
---GB 993-1967, GB 993-1977;
---GB 994-1967, GB 994-1977;
---GB 995-1967, GB 995-1977;
---GB 996-1967, GB 996-1977;
---GB/T 10595-1989, GB/T 10595-2009.
Belt conveyor
1 Scope
This standard specifies the type and basic parameters, technical requirements, test methods, inspection rules and standards of belt conveyors (hereinafter referred to as conveyors).
Chi, packaging and storage.
This standard applies to conveyors that transport bulk materials and finished articles.
Conveyor that transports toxic, harmful, flammable, explosive, highly corrosive and radioactive materials, conveyors with special requirements and special types,
The general part can also be used as reference.
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article.
Pieces. For undated references, the latest edition (including all amendments) applies to this document.
GB/T 191 packaging storage and transportation pictorial signs (GB/T 191-2008, ISO 780.1997, MOD)
Low-magnification structure and defect acid etching test method for GB/T 226 steel
GB/T 700 carbon structural steel
GB/T 985.1 Recommended groove for gas welding, electrode arc welding, gas shielded welding and high energy beam welding
GB/T 985.2 recommended groove for submerged arc welding
GB/T 1184 Shape and position tolerances without tolerance values (GB/T 1184-1996, eqvISO 2768-2. 1989)
GB/T 1979 structural steel low-fold tissue defect rating map
GB/T 2828.1. Sampling and sampling procedures - Part 1 . Batch-to-batch sampling plan searched by the acceptance quality limit (AQL)
GB/T 3323 metal fusion welding joint photo
GB/T 3767 Acoustic sound pressure method for determining the approximate free field above the sound source level of the noise source (GB/T 3767-
2016, ISO 3744..2010, IDT)
GB/T 4053 fixed steel ladder and platform safety requirements
GB/T 4323 elastic sleeve pin coupling
GB/T 4490 fabric core conveyor belt width and length
GB/T 5014 elastic pin coupling
GB/T 5015 elastic pin gear coupling
GB/T 5272 plum-shaped elastic coupling
GB/T 6069 roller chain coupling
Ultrasonic testing method for GB/T 6402 steel forgings
GB/T 7233.1-2009 Ultrasonic testing of steel castings - Part 1. General purpose steel castings
GB/T 7324 general purpose lithium grease
GB/T 7984 general purpose fabric core conveyor belt
GB/T 8923.1.Determination of surface cleanliness of steels - Part 1 . Uncoated steel
Corrosion grade and treatment grade of the surface of the steel after surface and overall removal of the original coating
GB/T 9239.1 Mechanical vibration constant (rigid) rotor balance quality requirements - Part 1
GB/T 9286 color and varnish paint film cross-cut test
GB/T 9443 steel casting penetration test
GB/T 9770 general purpose steel cord conveyor belt
GB/T 11345 weld non-destructive testing ultrasonic testing technology, inspection grade and assessment
GB/T 11352 cast carbon steel for general engineering
GB/T 13306 signage
General technical conditions for GB/T 13384 mechanical and electrical product packaging
GB/T 13793 straight seam welded steel pipe
GB 14784 Belt Conveyor Safety Specification
GB/T 19418 steel arc welding joint defect quality grading guide
GB/T 26103.1 GIICL type drum gear coupling
GB/T 26103.3 GCLD type drum gear coupling
GB/T 26103.4 NGCL type drum type gear coupling with brake wheel
GB/T 26103.5 NGCLZ type drum gear coupling with brake wheel
GB/T 29712 weld non-destructive testing ultrasonic testing acceptance level
JB/T 5000.8 General technical requirements for heavy machinery - Part 8. Forgings
General technical requirements for heavy machinery - Part 14. Non-destructive testing of steel castings
JB/T 6402 large low alloy steel castings
JB/T 6406 electric hydraulic drum brake
JB/T 7020 electric hydraulic disc brake
JB/T 7330 electric drum
JB/T 8869 serpentine coupling
General technical conditions for JB/T 9000 fluid coupling
JB/T 9015 belt conveyor backstop
General technical conditions for JB/T 10061 A pulse reflection ultrasonic flaw detector
JB/T 10936 belt conveyor funnel blockage detector
JB/T 10937 belt conveyor conveyor belt longitudinal tear detector
JB/T 10938 belt conveyor protection device address coding system
JB/T 10939 belt conveyor deviation switch
JB/T 10958 belt conveyor slip detector
JB/T 10959 Belt Conveyor Flow Detector
JB/T 10960 belt conveyor rope switch
JB/T 10961 silo level switch
3 type and basic parameters
3.1 type
The typical structure of the conveyor is shown in Figure 1.
Description.
1 --- head funnel;
2 --- head cleaner;
3 --- drive roller;
4 --- head frame;
5 --- safety protection device;
6 --- conveyor belt;
7 --- carrying roller;
8 --- cushioning roller;
9 --- guide trough;
10---redirected to the drum;
11---tailstock;
12---empty cleaner;
13---return roller;
14---Intermediate frame and legs;
15---tensioning device;
16---face-lifting roller;
17---Drive unit.
Conveyor section type BB.
a) flat load carrying roller, flat return idler;
b) V-type carrying roller, flat return roller;
c) groove type carrying roller, flat return roller;
d) groove type carrying roller, V-type return idler;
e) Groove-type idler, grooved return idler.
Figure 1 Belt conveyor structure
3.2 Basic parameters
3.2.1 Bandwidth
Conveyor bandwidth should preferably use the values specified in Table 1.
Table 1 is in millimeters
Bandwidths.200, 250, 300, 400, 500, 650, 800, 1000, 1200, 1400, 1600, 1800,.2000, 2200, 2400, 2600, 2800, 3000
3.2.2 Nominal speed
The nominal belt speed of the conveyor should preferably use the values specified in Table 2.
Table 2 units are meters per second
Nominal speed
0.125, 0.15, 0.20, 0.25, 0.315, 0.4, 0.5, 0.63, 0.8, 1.0, 1.25, 1.4, 1.6, 1.8, 2.0, 2.25, 2.5, 2.8, 3.15, 3.55, 4.0,
4.5, 5.0, 5.6, 6.0, 6.3, 7.1
3.2.3 Roller
3.2.3.1 The basic dimensions of the conveyor drum are shown in Figure 2.
Figure 2 Roller
3.2.3.2 The nominal diameter D of the conveyor drum should preferably be based on the values specified in Table 3.
Table 3 is in millimeters
Roller nominal
Diameter D
114, 120, 160,.200, 250, 315, 400, 500, 630, 800, 1000, 1250, 1400, 1600, 1800,.2000, 2200, 2400
3.2.3.3 The combination of conveyor width and drum length and drum diameter shall preferably take the values specified in Table 4.
Table 4 is in millimeters
Bandwidth B Roller Length L Roller Nominal Diameter D
114, 120, 160,.200, 250
300 400.200, 250, 315, 400
200, 250, 315, 400, 500
650 750.200, 250, 315, 400, 500, 630, 800
800 950.200, 250, 315, 400, 500, 630, 800, 1000, 1250, 1400
1000 1150 250, 315, 400, 500, 630, 800, 1000, 1250, 1400, 1600, 1800
Table 4 (continued) Unit is mm
Bandwidth B Roller Length L Roller Nominal Diameter D
250, 315, 400, 500, 630, 800, 1000, 1250, 1400, 1600, 1800
1800.2000
315, 400, 500, 630, 800, 1000, 1250, 1400, 1600, 1800,.2000
500, 630, 800, 1000, 1250, 1400, 1600, 1800,.2000
630, 800, 1000, 1250, 1400, 1600, 1800,.2000, 2200
3000 3400 800, 1000, 1250, 1400, 1600, 1800,.2000, 2200, 2400
Note. The nominal diameter D of the drum does not include the thickness of the cladding, and the combination with the bandwidth is the recommended combination.
3.2.4 Roller roller
3.2.4.1...