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GB/T 2099.1-2021 English PDF (GB/T2099.1-2021)

GB/T 2099.1-2021 English PDF (GB/T2099.1-2021)

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GB/T 2099.1-2021: Plugs and socket-outlets for household and similar purposes - Part 1: General requirements
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GB/T 2099.1-2021
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 29.120.30
CCS K 30
Replacing GB/T 2099.1-2008
Plugs and Socket-outlets for Household and Similar
Purposes - Part 1: General Requirements
(IEC 60884-1:2013, MOD)
ISSUED ON: OCTOBER 11, 2021
IMPLEMENTED ON: NOVEMBER 1, 2022
Issued by: State Administration for Market Regulation;
Standardization Administration of the People’s Republic of China.
Table of Contents
Foreword ... 4
1 Scope ... 14
2 Normative References ... 15
3 Definitions ... 16
4 General Requirements ... 21
5 General Remarks on Tests ... 22
6 Ratings ... 23
7 Classification ... 24
8 Marking ... 26
9 Checking of Dimensions ... 30
10 Protection against Electric Shock ... 32
11 Provision for Earthing ... 36
12 Terminals and Terminations ... 38
13 Construction of Fixed Socket-outlets ... 52
14 Construction of Plugs and Portable Socket-outlets ... 61
15 Interlocked Socket-outlets ... 70
16 Resistance to Ageing, Protection Provided by Enclosures, and Resistance to
Humidity ... 71
17 Insulation Resistance and Electric Strength ... 75
18 Operation of Earthing Contacts ... 77
19 Temperature Rise ... 77
20 Breaking Capacity ... 81
21 Normal Operation ... 83
22 Force Necessary to Withdraw the Plug ... 85
23 Flexible Cables and Their Connection ... 88
24 Mechanical Strength ... 95
25 Resistance to Heat ... 108
26 Screws, Current-carrying Parts and Connections ... 110
27 Creepage Distances, Clearances and Distances through Sealing Compound ... 114
28 Resistance of Insulating Material to Abnormal Heat, to Fire and to Tracking ... 115
29 Resistance to Rusting ... 119
30 Additional Tests on Pins Provided with Insulating Sleeves ... 119
Appendix A (normative) Safety-related Routine Tests for Factory-wired Portable
Accessories (protection against electric shock and correct polarity) ... 155
Appendix B (normative) Survey of Specimens Needed for Tests ... 158
Appendix C (informative) Alternative Gripping Tests ... 160
Appendix D (normative) Switches Incorporated in Portable Socket-outlets ... 164
Appendix E (informative) Changes Planned for the Future in order to Align IEC 60884-
1 with the Requirements of IEC 60228, IEC 60998 and IEC 60999 ... 165
Bibliography ... 187
Foreword
This document was drafted in accordance with the rules provided in GB/T 1.1-2020 Directives
for Standardization - Part 1: Rules for the Structure and Drafting of Standardizing Documents.
This document is Part 1 of GB/T 2099 Plugs and Socket-outlets for Household and Similar
Purposes. GB/T 2099 has issued the following parts:
---Part 1: General Requirements;
---Part 2: Particular Requirements:
 particular requirements for socket-outlets for appliances;
 particular requirements for converts;
 particular requirements for switched socket-outlets without interlock for fixed
installations;
 particular requirements for switched socket-outlets with interlock for fixed
installations;
 particular requirements for fused plugs;
 particular requirements for cord extension sets;
 particular requirements for plugs and socket-outlets for SELV;
 particular requirements for socket-outlets for information.
This document serves as a replacement of GB/T 2099.1-2008 Plugs and Socket-outlets for
Household and Similar Purposes - Part 1: General Requirements. In comparison with GB/T
2099.1-2008, apart from structural adjustments and editorial modifications, the main technical
changes are as follows:
--The ambient temperature of product use is modified (see Chapter 1; Chapter 1 of Version
2008);
---Some normative references are modified (see Chapter 2; Chapter 2 of Version 2008);
---The definitions of 3.1 plug, 3.2 socket-outlet, 3.4 portable socket-outlet, 3.16 screw-
type terminal, 3.33 main part are modified; the definitions of 3.34 grommet, 3.35 entry
membrane, 3.36 protecting membrane, 3.37 tool are added; in accordance with GB/T
2099.2-2012, the definition of 3.6 is modified (see Chapter 3; Chapter 3 of Version
2008);
---The torque applied to the fixing screws of terminals, covers and cover plates is added
(see 5.2);
---The preferred combinations of types and ratings are modified; NOTE 1 is modified;
NOTE 2 and NOTE 3 are added (see Table 1; Table 1 of Version 2008);
---6.3 of GB/T 2099.1-2008 is deleted (see 6.3 of Version 2008);
---The accessories classification in accordance with GB/T 4208-2017 is modified in 7.1.1
and 7.1.2 (see 7.1.1 and 7.1.2; 7.1.1 and 7.1.2 of Version 2008);
---The phrase “main part” is deleted from the NOTE in 7.2.4 (see 7.2.4 of Version 2008);
---The classification of plugs for Class 0 equipment is deleted (see 7.3 of Version 2008);
---The requirements for “symbols of neutral pole, earthed pole and live pole” are deleted;
the requirements for the degree of protection of fixed socket-outlets are added; the
requirements of marking the serial No. of this Part are added (see 8.1 of Version 2008);
---The marking requirements that screwless terminals are only suitable for connecting rigid
conductors are added (see 8.3);
---The marking requirements for products with an IP code are modified (see 8.6; 8.6 of
Version 2008);
---The conditions for the visual inspection of the markings are added; the test method of
rubbing the markings is modified (see 8.8);
---The expression “the existing plug of the present national system” is added; the
requirements for plugs for Class 0 equipment are deleted (see 9.2);
---The first paragraph of 10.1 clarifies the requirements for fixed socket-outlets, plugs
when engaged and portable socket-outlets; the description of checking the “partial
engagement of the plug” is deleted from the second paragraph (see 10.1; 10.1 of Version
2008);
---The “base” is modified into “main part” (see 10.2, 13.7, 17.2.1, Chapter 24, 26.1 and
Table 24; 10.2, 13.7, 17.2.1, Chapter 24, 26.1 and Table 24 of Version 2008);
---“metal cover and cover plate” is modified into “accessible metal part” (see 10.2.3; 10.2.1
and 10.2.2 of Version 2008);
---The test and inspection of 10.2 is added (see 10.4);
---The design requirements for the shutters are added; shutters shall be so designed that a
plug is inserted with the same movement in a socket-outlet with shutters as in a socket-
outlet without shutters (see 10.5);
---In accordance with the structural characteristics of Chinese socket-outlets, the test
method is deleted (see 10.6 of Version 2008);
---The requirements for the protection against electric shock of socket-outlets with or
without lid are clarified; the NOTE of socket-outlets without a shutter is added (see
10.7);
---The description of additional external earthing terminals for the fixed socket-outlets is
deleted (see 11.2 of Version 2008);
---The current and type of accessories are modified (see Table 3; Table 3 of Version 2008);
---“during wire insertion” is deleted after the first dash of 12.3.7, and “during the
connection” is added after the second dash (see 12.3.7 of Version 2008);
---The measurement cycle of voltage drop of screwless terminals is modified in 12.3.11 b)
(see 12.3.11; 12.3.11 of Version 2008);
---The requirements for the parts of socket contact assemblies are added (see 13.1);
---The material and test requirements for the socket contact are added (see 13.2);
---The structural requirements for the socket-outlets are added, and the test method for the
connection and / or disconnection device of the screwless terminals is added (see 13.4);
---The situation that drain holes and small gaps are neglected provided they do not
compromise the declared IP rating is clarified (see 13.9);
---“IPX4 and IPX5” is modified into “IPX4 to IPX6” (see 13.16; 13.16 of Version 2008);
---The requirements for the contacts are modified (see 13.18; 13.18 of Version 2008);
---The parameters: rated current and nominal cross-sectional areas of conductors are
modified (see Table 14; Table 14 of Version 2008);
---The requirements for the pins and contacts of portable accessories are added (see 14.3);
---It is clarified that this clause is a requirement for rewireable portable socket-outlets; the
requirements for phase socket-outlets are added (see 14.4);
---The material and test requirements for socket-contacts and pins are added (see 14.6);
---The requirements for components incorporated in accessories are added (see 14.22);
---The requirements for rewireable portable socket-outlets after their rear part has been
fixed are added (see 14.26);
---The test conditions for accessories having a lid are modified and improved (see 16.1;
16.1 of Version 2008);
---The requirements for accessories with 6 as the first characteristic numeral are added (see
16.2.2.3);
---The method and requirements for the temperature rise test in Chapter 19 are modified
(see Chapter 19; Chapter 19 of Version 2008);
---The NOTE of the dimensions of connecting cables for portable socket-outlets is added
to Table 17 and Table 19 (see Table 17 and Table 19);
---Flexible cable with a larger cross-sectional area is added to the last column of Table 18
(see Table 18);
---In accordance with the characteristics of the Chinese flat pin system, the test
requirements for the pull-out force of foreign plug products are deleted (see Chapter 22
of Version 2008);
---The description that non-rewireable plugs and non-rewireable portable socket-outlets
shall be provided with a flexible cable comply with GB/T 5023 and GB/T 5013 is added
(see 23.3);
---The description of the pendulum impact test equipment is deleted and modified into the
direct reference to the content of GB/T 2423.55 (test EHA); the height of fall in Table
21 is modified (see 24.2; 24.1 of Version 2008);
---The standard of the test method of 24.3 is modified from GB/T 2423.8 into GB/T 2423.7;
the drop test requirements for plugs with insulating sheath pins are added; the test
requirements for the shutters are put forward (see 24.3; 24.2 of Version 2008);
---The test requirements for the shutters are put forward in 24.9 (see 24.9);
---The stipulations for the round pins for converters are deleted (see 24.10 of Version 2008);
---It is modified in the NOTE of 25.3 that the specimen shall be after the aging test (see
25.3; 25.2 of Version 2008);
---It is added that screws and nuts transmitting contact pressure shall be made of metal (see
26.1);
---The NOTE of 26.5 is modified into NOTE 1, and the IPX6 requirements are added (see
26.5; 26.5 of Version 2008);
---The footnote f is added to Table 24 (see Table 24);
---The description of the main parts is deleted from NOTE 1 of 28.1.2; the instructions for
the judgment of the current-carrying parts and earthing circuit parts are added; NOTE
5 is added (see 28.1.2; 28.1.1 of Version 2008);
---The static damp heat test is performed using Variable 2 at 40 C (see 30.3; 30.2 of
Version 2008);
---The clause No. in the title of Figure 15 is modified (see Figure 15; Figure 15 of Version
2008);
---The force value provided in GB/T 2099.1-2008 is deleted from Figure 16 (see Figure 16
of Version 2008);
---Figure 22 ~ Figure 25 is modified into blank (see Figure 22 ~ Figure 25);
---The NOTE of “load a” and “load b” is supplemented in Figure 41 (see Figure 41);
---In accordance with the position of plugs and pins in China, the position of the spatial
arrangement of welded power cables is adjusted in Figure 44 (see Figure 44; Figure 44
of Version 2008);
---Figure 45 and Figure 46 are added (see Figure 45 and Figure 46);
---The quantity required for the test is modified in Appendix B (see Appendix B; Appendix
B of Version 2008);
---The normative appendix D switches mounted on portable socket-outlets is added (see
Appendix D).
This document adopts the re-drafting method for the modification and adoption of IEC 60884-
1:2013 Plugs and Socket-outlets for Household and Similar Purposes - Part 1: General
Requirements.
In comparison with IEC 60884-1:2013, this document has some structural adjustments. In order
to avoid suspended paragraphs, the numbering of clauses 10.2, 14.10, 14.23, Chapter 17,
Chapter 19, Chapter 22, Chapter 24, Chapter 25, 28.1 and Chapter 30 is adjusted; due to the
existence of second-level clauses, the clause titles of the first-level clauses in Chapter 10,
Chapter 13, Chapter 14 and Chapter 24 are added.
The technical differences between this document and IEC 60884-1:2013, and the causes for
these differences are as follows:
---In terms of Normative References, this document makes adjustments with technical
differences, so as to adapt to the technical conditions of China. The adjustments are
intensively reflected in Chapter 2 “Normative References”. See the specific
adjustments below:
 GB/T 2423.4, which equivalently adopts international standard, is used to replace
IEC 60668-2-30;
 GB/T 2423.7, which equivalently adopts international standard, is used to replace
IEC 60668-2-31;
 GB/T 2423.55, which equivalently adopts international standard, is used to replace
IEC 60668-2-75;
Plugs and Socket-outlets for Household and Similar
Purposes - Part 1: General Requirements
1 Scope
This document specifies the technical requirements for the marking, electric-shock protection,
structure, electrical performance and mechanical performance of plugs and socket-outlets for
household and similar purposes.
This document applies to plugs and fixed or portable socket-outlets for a.c. only, with or without
earthing contact, with a rated voltage greater than 50 V but not exceeding 440 V and a rated
current not exceeding 32 A, intended for household and similar purposes, either indoors or
outdoors.
The rated current is limited to 16 A maximum for fixed socket-outlets provided with screwless
terminals.
This document does not cover requirements for flush mounting boxes: however, it covers only
those requirements for surface-type mounting boxes which are necessary for the tests on the
socket-outlet.
NOTE 1: general requirements for mounting boxe...
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